different types of cnc machines

What are the Different Types of CNC Machines?

Contents

Computer Numerical Control (CNC) machines are automated tools that use computer programming to control their movements and operations. They are not simply cutting tools; they can be used for several processes, like milling, drilling, and grinding. However, there are different types of CNC machine models, and you need to choose carefully!

Yijin Hardware is your go-to premium manufacturing service, and we want to make sure you use the most suitable model of CNC machine for your project. Let’s get into the various types of CNC machine models, their definitions, and how to choose the best one!

Key Takeaways

  • CNC systems are made up of a machine tool, a controller, motors and actuators, feedback devices, input/output devices, and CAD/CAM software.
  • There are multiple types of CNC machines, from mills and lathes to lasers and routers.
  • Each CNC machine type designed is for a specific purpose.
  • CNC machines can be grouped by the number of axes, servo systems, and moving trails.

What are the Parts of a CNC System?

Before we talk about choosing the right CNC machine type, let’s discuss the different parts of a CNC system. These parts all work together during the manufacturing process:

  • Machine Tool: This is the physical machine that does the actual cutting or shaping of the workpiece. The most common types of CNC machines are milling machines, lathes, and grinders.
  • Controller: The controller is the computer system that interprets the G-code or M-code instructions. It then sends the proper signals to the machine tool’s motors and actuators.
  • Motors and Actuators: These are the devices that move the machine tool’s components, such as the spindle, table, or tool changer. They move according to the controller’s commands.
  • Feedback Devices: These devices are sensors that give real-time information about the machine tool’s position and status to the controller. This makes sure that there is accurate movement.
  • Input/Output (I/O) Devices: These are components that allow the operator to work with the CNC system, for example, the control panel, keyboard, and display.
  • CAD/CAM Software: Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM) software are used to create the digital models. They also generate the G-code or M-code instructions for the CNC machine.

What are the Different Types of CNC Machines?

  • different types of cnc machines

There are many different kinds of CNC machines, from 3-axis machines to multi-axis machines. Whether you choose drilling, grinding, cutting, or turning machines, each has its own purpose and application to cut materials like plastic or metal. We’ve detailed the main types of CNC machines below.

CNC Milling Machine

CNC milling machines use rotating cutting tools to remove the material from a stationary workpiece and shape it. This is one of the most popular types of CNC machines because it is available in both vertical and horizontal configurations.

They can create a wide range of features, such as slots, pockets, and contours. This CNC technology is often used in the aerospace, automotive, and medical device manufacturing industries.

CNC Lathe Machine

CNC lathe machines work by rotating the workpiece while a stationary cutting tool removes the material. CNC lathes are primarily used for creating cylindrical parts. These machines are perfect for manufacturing components like shafts, bushings, and fittings. They can perform various operations, including turning, facing, and threading. Some common types of CNC lathes are horizontal, vertical, and Swiss-type.

If you’re using a CNC lathe horizontal machine, you can easily load and unload, and efficiently remove chips. Vertical lathes are great for improved visibility, whereas Swiss-type lathes allow for more flexibility and are more useful for machining small precision parts. CNC lathes include adaptable turret lathes, too.

CNC Drilling Machine

CNC drilling machines use rotating drill bits to create holes in workpieces. These machines can perform quite a few drilling techniques, such as counterboring, countersinking, and tapping.

CNC drilling machines are usually used in industries that require very accurate hole placement and consistent hole quality, such as the automotive and aerospace industries.

CNC Laser Cutting Machine

A CNC laser cutter uses a focused laser beam to melt or vaporize material. This makes it easy to accurately cut through metal, plastic, and composites. They are incredibly fast and have the ability to create intricate designs. There are several types of laser cutting CNCs, such as CO2, fiber laser, and ultraviolet CNC equipment.

CNC Plasma Cutting Machine

CNC plasma cutters use a high-velocity jet of plasma to cut through conductive materials, like steel. These machines are very fast and can cut through really thick material. Most manufacturers use plasma cutting for metal fabrication.

CNC Water Jet Cutting Machine

CNC water jet cutting machines are ideal for a wide range of materials. These machines can create a great cutting environment using high-pressure water jets mixed with abrasives. They are popular CNC machines for more delicate materials because they cut without thermal distortion.

CNC Grinding Machine

CNC grinders use an abrasive wheel to remove material from the workpiece. This makes it easy to achieve high precision and stellar surface finish. These machines are commonly used for finishing operations in manufacturing, especially in the production of tools, dies, and other precision components.

CNC Electrical Discharge Machine

CNC electrical discharge machines (EDM) use electrical discharges to erode material from the workpiece. This is a great option for cutting hard metals and creating complex shapes. These machines often come into play for tooling and die-making.

CNC Router Machine

CNC router machines are similar to a CNC mill machine model but are usually used for cutting softer materials like wood, plastics, and composites. These machines are quite common in woodworking, sign-making, and prototyping applications.

Multi-Axis CNC Machine

Multi-axis CNC machines can move the cutting tool or workpiece in different directions. This makes it easy to create complicated geometries and tight tolerances.

CNC Automatic Tool Changer

CNC automatic tool changers (ATC) are devices that allow a CNC machine to automatically swap out cutting tools during the machining process. This brings down downtime and increases efficiency. ATCs can hold multiple tools in a magazine or carousel, and the machine’s controller manages the tool selection and exchange.

3D Printer

While 3D printers aren’t exactly CNC machines, many people consider them to be part of the CNC category because they can create parts from digital models. 3D printers use additive manufacturing techniques to build parts layer by layer. This is used to create complex geometries and customized products.

Types of CNC Machines According to Coordinate Axes

CNC machines can also be grouped based on the number of coordinate axes they use to control the movement of the cutting tool or workpiece. These are the most common configurations:

Type of Machine Description
2-Axis CNC Machines
  • Two axes of movement (X and Y)
  • Used for simple straight-line cuts or drilling holes on boards
3-Axis CNC Machines
  • Three axes of movement (X, Y, and Z)
  • Can machine basic parts in 2.5 dimensions
  • Works on all six surfaces of a workpiece with repositioning
4-Axis CNC Machines
  • Another rotational axis (A-axis) is added to the 3-axis configuration
  • 4-axis configurations make it easy to machine parts with cylindrical features and cut along an arc
5-Axis CNC Machines
  • Two more rotational axes (B-axis and C-axis) are added to the 3-axis configuration
  • This provides the ability to machine complex parts with undercuts and difficult-to-reach areas.
7-Axis CNC Machines
  • Two additional linear axes (U and V) to the 5-axis configuration
  • Provides more flexibility
  • Allows for machining larger parts
9-Axis CNC Machines
  • Two more rotational axes (D and E) than the 7-axis configuration
  • Further expands the range of possible machining operations and part geometries
12-Axis CNC Machines
  • The most advanced configuration, with four extra rotational axes (F, G, H, and I) added to the 9-axis configuration
  • Exceptional level of flexibility
  • Ability to easily machine the most complicated parts

Types of CNC Machines Based on the Moving Trail

Moving trail CNC machines are a type of CNC machine where the cutting tool moves along a predefined path, but the workpiece remains set in place. These machines are usually used for applications like engraving, routing, and cutting.

Point Control

Point control CNC machines move the cutting tool or workpiece to specific points in space, defined by coordinates. These machines are often used for drilling, tapping, and other operations that need very precise hole placement.

Contouring Control

A contouring path CNC system moves the cutting tool or workpiece along a continuous path, defined by a series of coordinates. You’ll typically find these machines used for milling, turning, and other operations that require contours.

Linear Control

Linear control CNC machines move the cutting tool or workpiece along a straight line, defined by two points. These machines are regularly used for sawing, slicing, and cutting.

CNC Machines Grouped by Servo System

CNC machines can also be grouped based on the type of servo system they use to control the movement of the cutting tool or workpiece. These are the most commonly used configurations:

Closed

In a closed-loop control CNC machine, the controller receives feedback from sensors located on the machine’s axes. This allows for precise control and positioning of the cutting tool or workpiece.

Semi-Closed

A semi-closed servo system uses feedback from sensors that are on the machine’s motors to control the movement of the cutting tool or workpiece. This creates a good balance between cost and performance.

Open

An open servo system relies on the machine’s controller to calculate the position of the cutting tool or workpiece based on the commanded movements. It doesn’t use feedback sensors. This configuration is usually a lot more affordable, but it may have lower accuracy and repeatability than closed or semi-closed servo systems.

Yijin Hardware: On-Demand Manufacturing

Now that you know the different types of CNC machines, it’s time to make your choice! Choosing the best CNC machine type for your project can be tough and depends on a variety of factors, like your business type, the availability of spare parts, and the materials used.

Yijin Hardware is an industry-leading CNC machining manufacturer offering high-quality machined components, innovative technologies, and versatile manufacturing capacities. We can provide all types of CNC machining services for your custom projects and make your projects easier. Get in touch for a quote!

FAQs on What are the Different Types of CNC Machines?

How many types of CNC machines are there?

There are around 12 main types of CNC machines, but there are many others out there that aren’t as common.

What is the most common CNC machine?

CNC milling machines and CNC lathes are the most common CNC machines. Machining, drilling, and cutting are the three main uses of CNC mills, whereas CNC lathes cut and shape various materials into cylindrical shapes.

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